Clean Room Turnkey Project Solutions
Complete cleanroom infrastructure engineered for controlled and critical environments. Single-source delivery from architectural layout and fabrication to HVAC integration and validation.
End-to-End Cleanroom Execution
MAP FILTERS handles the entire cleanroom project lifecycle from start to end. Whether constructing a new pharmaceutical formulation block, an electronic micro-assembly clean room, or an IVF embryology laboratory, our modular construction guarantees airtight containment, smooth surfaces, and zero particle accumulation.
Our systems conform to cGMP standards, US Federal Standard 209E, and ISO 14644-1 classifications (ISO Class 4 through ISO Class 8).
Sub-Products & Modular Elements
Cleanroom Doors
Airtight modular flush doors with heavy-duty aluminum frames, drop seals, double-glazed view windows, and stainless steel hardware.
PUF Partition & Ceiling
Self-supporting modular panels with high-density polyurethane foam core (40 kg/m³) clad in pre-coated PPGI, PCGI, or SS 304.
Cleanroom View Panels
Double-glazed toughened glass panels flush mounted on both sides of wall partitions with silica gel desiccant to prevent condensation.
Coving (Floor & Ceiling)
Extruded aluminum and PVC covings creating 50mm/65mm radius curves at all wall-to-wall, wall-to-ceiling, and wall-to-floor junctions.
Clean Room Panels
Engineered self-supporting PUF sandwich panels with precision tongue-and-groove joints, silicone sealing, and multiple hygienic skin choices.
PPGI (Pre-Painted Galvanized Iron)
0.6mm / 0.8mm pre-painted galvanized iron skins with antimicrobial coating, scratch resistance, and easy sterilization.
PCGI (Powder-Coated Galvanized Iron)
High-durability pure polyester electro-statically powder-coated panels with superior chemical and disinfectant resistance.
SS-304 (Stainless Steel)
High-grade SS-304 / SS-316 stainless steel face panels designed for corrosive, high-humidity, and API processing areas.
HPL (High Pressure Laminate)
Compact 4mm thick solid phenolic resin laminate facing providing extreme impact resistance and chemical inertness.
Korean Sheet Panels
Solid acrylic resin surface offering seamless thermoformed corners and completely crevice-free sterile wall cladding.
Clean Room Doors
Engineered for pressure cascade maintenance, minimal air leakage, smooth flush surfaces, and interlocking access control integration.
Swing Doors
Flush single/double swing with drop-down automatic bottom seals and concealed hinges.
Sliding Doors
Manual or motorized automated sliding doors with track-sealed perimeter gaskets.
Single Leaf Doors
Standard 900mm x 2100mm entryways with double-glazed flush view vision glass.
Double Leaf Doors
1500mm / 1800mm wide equipment access entryways with flush panic hardware.
Emergency Leaf Doors
Full panic crash-bar exit doors complying with OSHA and industrial fire safety codes.
Hermetic Doors
Hermetically sealed track-drop doors ensuring 100% airtight surgical enclosure.
Hatch Doors
Compact service and transfer access hatch doors with airtight perimeter gaskets.
Trap Doors
Flush ceiling inspection trap doors for overhead HVAC and HEPA plenum maintenance.
Technical Parameters
| Panel Thickness | 50mm, 60mm, 80mm, 100mm |
|---|---|
| Skin Material (MOC) | PPGI (0.6mm / 0.8mm) / PCGI / Stainless Steel SS-304 (0.6mm / 0.8mm) / HPL (4mm) / Korean Sheet |
| Insulation Core | High-Density Rigid PUF (Polyurethane Foam - 40 kg/m³ ± 2 kg/m³) / Rockwool / Honeycomb |
| Framework & Profiles | Extruded Aluminum Alloy 6063-T6 with pure polyester powder coating or anodized finish |
| Ceiling Type | Walk-on / Non Walk-on Modular Ceiling Panels with threaded rod suspension |
| Airtightness | Neoprene and food-grade silicone gaskets along all panel joints and door perimeters |
| Fire Rating | Class 1 / Class B1 fire retardant core materials according to BS 476 standards |
Where Our Cleanrooms Perform
Pharmaceutical & Biotech
Oral solid dosage (OSD), injectable fills, active pharmaceutical ingredients (API), and biotechnology sterile production.
Semiconductors & Microelectronics
Wafer fab, PCB surface mount, precision optical instrument assembly, and nanotechnology cleanrooms.
Hospitals & IVF Clinics
Organ transplant suites, stem cell laboratories, IVF embryo culture rooms, and isolation units.