Quality Engineering & Infrastructure
Built for Performance. Designed for Reliability. Discover our Bhiwandi manufacturing infrastructure, international ISO certifications, and cleanroom validation protocols.
Certified Rigor Across Every Manufacturing Stage
MAP FILTERS INDIA PVT. LTD. operates under an integrated management system certified to ISO 9001:2015 (QMS), ISO 14001:2015 (EMS), and ISO 45001:2018 (OHSMS), accredited internationally by UKAS (UK) and NABCB (India), alongside the MSME ZED Bronze (Zero Defect, Zero Effect) recognition by the Government of India.
We ensure that every cleanroom modular panel, hermetic door, laminar flow unit, double-skin AHU, and HEPA filter leaving our factory floor strictly adheres to agreed-upon technical parameters, cGMP guidelines, and customer specifications.
Official Government & International Registrations
Valid certificates verified by the United Registrar of Systems (URS), UKAS (UK), NABCB (India), and Ministry of MSME (Govt. of India).
Manufacturing Infrastructure
Over 25,000 sq ft dedicated factory floor at Yuvraj Logistics Park, Bhiwandi, outfitted with CNC machinery and automated filter lines.
Sheet Metal Fabrication
Equipped with precision CNC turret punching, hydraulic press brakes, shearing machines, and TIG/MIG welding stations capable of processing Galvanized Iron (GI), Stainless Steel (SS 304/316), and Aluminum.
PUF Panel Injection Line
High-pressure polyurethane foaming machinery injecting fire-retardant PUF core (40 kg/m³ density) between PPGI, PCGI, or SS skins for modular cleanroom wall and ceiling partition panels.
Cleanroom Filter Pleating & Assembly
Automated mini-pleat glass fiber folding lines, hot-melt separator dispensers, continuous polyurethane gasket dispensing, and fluid gel seal channels.
Testing & Verification Procedures
1. Filter Integrity & Leak Testing (DOP / PAO)
Every HEPA filter is tested using calibrated aerosol photometers and DOP/PAO challenge generators to verify zero pinpoint leaks and efficiency ratings above 99.97% or 99.999% @ 0.3μ.
2. Air-Tightness & Pressure Decay
Cleanroom doors, pass boxes, and AHU casing assemblies are subjected to differential pressure testing to ensure leakage is well within allowable standards for Class 100 sterile environments.
3. Airflow Velocity & Lux Verification
Hot-wire anemometer checks for LAF units to achieve 90 ± 20 FPM (0.45 m/s) uniform velocity, alongside digital lux meter testing ensuring 1000+ lux in surgical operating suites.
4. Regulatory Validation Documentation (DQ / IQ / OQ)
We provide complete Design Qualification (DQ), Installation Qualification (IQ), and Operational Qualification (OQ) dossiers for pharmaceutical regulatory inspections and WHO-GMP audits.